demonstrations:leach_mining
Leach Mining
Materials: ★★☆ Available in most school laboratories or specialist stores
Difficulty: ★★☆ Can be done by science teachers
Safety: ★★☆ Some safety precautions required to perform safely
Categories: Mining and Resources
Alternative titles: Acid Leaching of Copper Ore
Summary
This demonstration models the process of leach mining used to extract metals such as copper from low-grade ores. Sulfuric acid acts as the leaching solution, dissolving the mineral from crushed rock, while an iron nail placed in the recovered solution shows metal displacement and recovery.
Procedure
- Place a small amount of copper carbonate (the model mineral) into a large beaker.
- Fill the beaker with fine crushed rock to a few centimeters below the rim.
- Prepare an “injection well” by inserting a pencil into a 10 cm plastic tube, drilling a hole down into the rock, then removing the pencil.
- Set up a filter funnel in a retort stand above the injection well, and connect the funnel outlet to the plastic tube. Ensure the lower end of the tube is about 0.5 cm from the beaker bottom.
- Slowly pour about 100 mL of 0.1M sulfuric acid into the funnel. Allow it to percolate through the crushed rock for about 2 minutes.
- Prepare a “recovery well” by drilling another hole using the second plastic tube and pencil, about 0.5 cm from the beaker bottom on the opposite side. Remove the pencil.
- Attach a syringe to a thin plastic tube and insert it into the recovery well.
- Pull the syringe plunger gently to extract the leachate, and collect liquid in a test tube.
- Add an iron nail to the test tube of recovered liquid and observe changes over several minutes.
Links
- None available
Variations
- Try using different acid concentrations to compare extraction rates.
- Substitute copper carbonate with another carbonate mineral such as malachite or azurite.
- Use different metals (e.g., zinc, iron) for the recovery step to compare displacement reactions.
- Repeat the process using vinegar as a safer weak acid alternative for younger students.
Safety Precautions
- Wear safety glasses and gloves at all times.
- Sulfuric acid is corrosive, handle with care and rinse spills immediately with water.
- Do not inhale fumes or touch acid-soaked materials.
- Dispose of copper-containing waste as directed by your instructor or local regulations.
Questions to Consider
- What part of the setup represents the ore body, leach solution, injection well, and recovery well?
- How does this model demonstrate the process of leach mining in real-world operations?
- What chemical reaction occurs when sulfuric acid reacts with copper carbonate? (CuCO₃ + H₂SO₄ → CuSO₄ + H₂O + CO₂)
- What happened when the iron nail was placed in the blue copper sulfate solution? (Copper metal was displaced and deposited on the nail.)
- How could the copper recovered from the leach solution be purified in an actual mining operation?